常州亿创钣金加工厂专业从事精密钣金加工、激光切割加工为主的钣金加工型厂家

常州亿创钣金加工厂

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钣金加工应该考虑的专业工具

2018-06-19 19:44:26 常州亿创钣金加工厂 阅读

工厂还应考虑采用合适的程序和工具系统,如上、下料装置,使工人能够更迅速、更有效地完成经常性的加工任务。

辅助工具特征:许多步进成型模具系统包含冲头座、按钮操作式保险夹、快换型2V压模和电动压紧机构,因此操作员单独一人可以非常快速地更换模具。这些系统还有助于操作工人更独立、更有效地完成任务而不危及安全。

分段模具:根据需要的折弯长度制造精磨分段模具组件,而不必再花时间把模具切割成一定的长度。精磨模具还或减少或省去垫片调整需要。分段模具重量轻,好搬运,因此可以减轻体力劳动和疲劳并减少发生事故的可能性。为了延长使用寿命,精磨模具还进行淬硬和表面强化处理。

模具标识:现在模具上几乎都有激光蚀刻的相关信息,便于工人迅速地对模具进行识别、筹划和重新排序。这些信息一般包括类别号码、刀尖角、半径、V形模槽、长度及额定吨位。

模具储存:用橱柜分组保存模具可以获得提高安全性和改进物料/工具管理的双重好处,利用有序的储存系统,不必为了某个定制长度模具而找遍工具架。另外,有序的储存使管理人员能够更加警觉地监视模具的状态,从而确保高质量的库存,及时辨认模具的磨损和损坏并确定模具更换的方式和时间。

The factory should also consider the use of appropriate procedures and tool systems, such as the upper and lower feeding devices, to enable the workers to complete the regular processing tasks more quickly and effectively.

Auxiliary tool features: many step molding systems include punch seats, button operating folders, fast changing 2V dies and electric pressing mechanisms, so the operator can replace the mold very quickly by one person alone. These systems also help operators to accomplish tasks more independently and effectively without compromising safety.

Segmented die: according to the bending length required to produce fine grinding die block assembly, no longer need to spend time cutting the mold into a certain length. Fine grinding dies also reduce or eliminate the need for gasket adjustment. The sectional mold is light in weight and easy to handle, so it can reduce physical labor and fatigue and reduce the possibility of accidents. In order to prolong the service life, the hardened dies are also hardened and surface strengthened.

Die identification: now there are almost all information about laser etching on the die, so that workers can quickly identify, plan and rearrange the mold. These information generally include category number, tool tip angle, radius, V shape slot, length and rated tonnage.

Mold storage: the use of a cabinet to save the mold can improve security and improve the dual benefits of material / tool management. Using an orderly storage system, it is not necessary to find a tool rack for a custom length mold. In addition, orderly storage enables managers to monitor the state of the mold more vigilant, thus ensuring high quality inventory, identifying die wear and damage in time, and determining the way and time for the replacement of the mold.



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