常州亿创钣金加工厂专业从事精密钣金加工、激光切割加工为主的钣金加工型厂家

常州亿创钣金加工厂

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为何钣金加工工艺也是需要不断更新的

2018-06-28 22:43:35 常州亿创钣金加工厂 阅读

由于钣金加工使用了榫结构,工件折弯后配合点焊工艺,就可完成整个流程。工件变形小,喷涂前无需整形,打磨。传统的钣金加工工艺下,该工件由几部分组成。现在,一次切割+折弯就完成了。最便宜的钣金厂家达到了减少工序,缩短工期,降低成本的目的;传统的钣金加工工艺下,为焊接配置专用夹具。现在部件间使用类似木工榫的工艺,定位准,省时,焊接夹具简单,产品变形小。钣金加工技术的自动化、智能化发展趋势,必然促使钣金加工企业的管理变革。建立信息化管理体系势在必行。在信息化管理体系中,诸如物流管理系统、生产管理系统、工艺技术系统、质量管理系统、自动报价系统、成本管理系统、安全保障系统等均按预先策划的要求运行,并有效控制。达到了缩短工期,降低成本,提高质量的目的。钣金加工已经成为我们生活中的一部分。钣金加工工艺:激光切割+折弯+焊接/铆焊时,由于激光切割的高柔性、高精度,三维设计技术的成熟与普及,用户可从新的设计、新的流程中获益。从而达到降低成本、缩短工期的要求。因此新的钣金工艺是从设计开始的:设计+激光切割+折弯+焊接/铆焊。

Because the tenon structure is used in sheet metal processing, the whole process can be completed after the workpiece is bent and matched with the spot welding process. The workpiece has small deformation and no need for shaping and polishing before spraying.Under the traditional sheet metal processing technology, the workpiece is composed of several parts. Now, a cut and a bend is done. The cheapest sheet metal manufacturers achieve the goal of reducing process, shortening construction period and reducing cost.Under the traditional sheet metal processing technology, special fixture is set up for welding. Now, similar to woodworking tenon technology is used in parts, positioning accuracy, time saving, welding fixture is simple, product deformation is small. The development trend of automation and intellectualization of sheet metal processing technology will inevitably lead to the management transformation of sheet metal processing enterprises. It is imperative to establish an information management system. In the information management system, such as logistics management system, production management system, technology and technology system, quality management system, automatic quotation system, cost management system, security system and so on are operated according to the pre planned requirements, and effective control. The purpose of shortening the construction period, reducing the cost and improving the quality is achieved. Sheet metal processing has become a part of our life. Sheet metal processing technology: laser cutting + bending + welding / riveting welding, because of the high flexibility and high precision of laser cutting and the maturity and popularization of 3D design technology, users can benefit from the new design and new process. So as to reduce the cost and shorten the construction period. Therefore, the new sheet metal technology starts from design: Design + laser cutting + bending + welding / riveting.

多重钣金加工折弯工艺在国内的箱体制造业已经比较普及。好处是省掉了传统的加强筋。它有其设计与工艺上独特的地方。从而达到产品质量高,制造成本低的目的。在实际工艺下,还需配合点焊。利用钣金加工激光的切缝细,精度高的特点,一次切割(带微连接),配合四次折弯,完成四个工件。突破了传统工艺下的设计思想,达到了缩短工期,降低成本的目的。当前,在规模较大的钣金加工企业中都引进了ERP、PAL等信息管理体系。但使企业感到困惑的是,这些信息管理体系拥有很强的功能,而进入体系的有效信息量却很小,使信息管理体系远不能充分、有效应用;另外,对于以外接图样加工的企业来说,外来图样“五花八门”,不统一、不规范,不执行相关标准,随意“简化”,以至于将有用的信息也缺失了,使信息管理体系无法正确使用,甚至无法使用。为此,要求图样规范化、标准化的呼声越来越高。

Multi sheet metal bending technology has been popularized in the domestic box manufacturing industry. The advantage is to save the traditional reinforcement. It has its unique design and process. The aim is to achieve high product quality and low manufacturing cost. In the actual process, it is necessary to cooperate with spot welding.Using sheet metal processing laser slit precision, high precision, one cut (with micro connection), with four bending, complete four pieces. It breaks through the design thought under the traditional technology, and achieves the purpose of shortening the construction period and reducing the cost. At present, ERP, PAL and other information management systems have been introduced into larger sheet metal processing enterprises. But the enterprise is puzzled that the information management system has a strong function, and the effective information of the entry system is very small, so that the information management system can not be fully and effectively applied. In addition, for the enterprises outside the drawings processing, the foreign drawings "five flowers and eight doors" are not unified, unstandard, and non-compliance. In line with the relevant standards, it is easy to "simplify", so that useful information is also missing, so that the information management system can not be used correctly, or even can not be used. For this reason, the demand for standardization and standardization of drawings is getting higher and higher.



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