常州亿创钣金加工厂专业从事精密钣金加工、激光切割加工为主的钣金加工型厂家

常州亿创钣金加工厂

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钣金加工技术介绍及用途有哪些?

2018-06-28 22:46:03 常州亿创钣金加工厂 阅读

钣金加工技术介绍
钣金加工就是对金属性的板材进行加工,比如利用钣材可以加工成我们所知道的烟囱、铁桶、油壶等形状各异的产品。钣金加工越来越受到许多用户的喜欢,它将以前我们用塑料制作的外壳,经过钣金特殊工艺的加工方法,都可以演变成钣金制作而成,这样加工出来的产品比之前的强度好,并且使用时间长。

对于每个加工出来的产品都必须有一个加工过程,也就是加工工艺流程,当然钣金加工也不例外,那么钣金加工的具体加工步骤是什么,又是怎样加工的呢,下面我们就来说一说钣金加工的加工步骤。

钣金加工的方法有:非模具加工和模具加工。虽然它们的加工流程都差不多,但是总逃不过以下几点:

1、设计部门根据要求设计出钣金加工的零配件图片,并且以3D的形式一一展开表现出来,方便加工部门加工,并充分展现出钣金件 的具体结构。

2、对所下发的零配件图片进么下料加工,下料的方式有很好,具体可分为:剪床下料、冲床下料、CNC数控下料等;

3、压铆时要注意其方向,可通过冲床或液压铆机来对钣金进行压铆。

4、焊接要牢固,焊接时要在焊接面打个凸点,使其焊接时能接触到平板表面,焊接时要保证其焊接时间以及压力等因素。

5、钣金的成型加工:主要就是对钣金进行折弯、拉伸,折弯的加工顺序主要是由内而外、由小到大、先折特殊情况再折一般形状的优先顺序加工。

6、表面处理:最近根据客户的要求在钣金表面镀成一种保护膜,增加烤漆的附着力 通过激光切割机的自动化操作,使钣金加工技术得到更一步的改变,实现了无人化操作,即节约了人力成本,又大大提高了生产效率,提高了生产数量,对钣金未来的发展,起着显著的作用。

钣金加工的用途有哪些?

生活中处处有着我们值得去观察去思考的事物,在我们生活中的烟囱、铁桶油箱油桶通风管道弯头大小头这些我们生活中不可缺少的东西都用到了金属板材,金属板材通过加工制成我们需要的各种规格的金属板。给我们的生产生活带来了许多的变化。这种金属板材加工在行业里有一个专业名词叫钣金加工,今天我们吉尔森机械首先给大家介绍一下钣金,钣金是一种属于冷加工工艺的一种钢铁制品加工工艺,属于钢铁加工行业,根据国际上对钣金的定义,钣金是对金属薄板的一种比较完整的冷加工工艺,通过剪板,切板,拼接等工序最终成型,比如我们在大街上常见的汽车钢板机身,就是通过钣金加工工艺制成的。

接下来福塔机械再来为大家介绍一下钣金加工的工艺特点,钣金属于薄钢铁,所以在质量上比较轻。钣金加工通过冷加工技术,所以有着比较大的强度,非常的坚硬。另外,钣金属于钢铁,可以通过电流,有很好的导电性能。而且在价格上相对于其他的钢铁加工方法有很好的性价比。

最后我们福塔机械再为大家介绍一下钣金加工产品的主要用途。钣金加工应用有广泛的用途,钣金加工为电子电器制造精密的零件,为通信领域助力,为汽车制造工艺生产汽车外壳机身。另外还应用于医疗器械的生产制造方面。总之,钣金加工有些非常广的用途,对我们的生产生活带来许多的便利。

Introduction of sheet metal processing technology

Sheet metal processing is a metal sheet processing, for example, the use of sheet metal can be processed into our known chimneys, iron barrels, oil kettle and other shapes of different products. Sheet metal processing is becoming more and more popular with many users. It will be made of sheet metal, which we used to make with the special process of the plastic sheet metal. It can be made into sheet metal, which is better than before, and is used for a long time.

For each product to be processed must have a processing process, that is, processing process, of course, sheet metal processing is no exception, then the specific processing steps of sheet metal processing is what, and how to process it, let's say the processing steps of sheet metal processing.

Sheet metal processing methods are: non mold processing and mold processing. Although their processing flow is almost the same, they can not escape the following points.

1, the design department according to the requirements of the design of sheet metal processing of the parts of the parts of the picture, and in the form of 3D to display one by one, convenient processing department processing, and fully show the specific structure of sheet metal parts.

2, the parts of the parts to be processed, the way of blanking is very good, specific can be divided into: cutting bed cutting materials, blanking blanking, CNC numerical control and so on;

3, press the riveting to pay attention to its direction, through press or hydraulic riveter to press the rivet.

4, the welding should be strong, when welding, it is necessary to make a bump on the welding surface so that it can contact the surface of the plate when welding. The welding time and pressure should be ensured.

5, sheet metal forming processing: the main is to bend and stretch the sheet metal, the order of bending is mainly from inside to outside, from small to large, first fold the special situation and then fold the general shape of the priority order processing.

6, surface treatment: a kind of protective film is plated on the surface of sheet metal recently according to the requirements of the customer. The adhesion of the coating is increased by the automatic operation of the laser cutting machine to make the sheet metal processing technology be changed more step by step, which realizes the unmanned operation, that is, the manpower cost is saved, the production efficiency is greatly improved, and the production efficiency is greatly improved. Production quantity plays a significant role in the future development of sheet metal.

What are the uses of sheet metal processing?

In our lives, there are things we deserve to see and think. In our lives, the chimneys of our lives, the big and small heads of the pipe of the oil tank of the oil tank, which are indispensable to our lives, are used in metal plates, and the metal plates are processed into the metal plates of all kinds of specifications we need. It has brought about many changes to our production and life. This metal sheet processing in the industry has a professional name called sheet metal processing, today we jlson machinery first give you a sheet metal, sheet metal is a kind of cold processing technology, a steel processing technology, belongs to the steel processing industry. According to the international definition of sheet metal, sheet metal is a metal sheet. A relatively complete cold processing technology, through cutting plate, cutting plate, splicing and other processes final molding, for example, we are in the street common car plate body, which is made of sheet metal processing technology.

Next, the tower machinery will introduce the technological characteristics of sheet metal processing again, and the sheet metal is thin steel, so it is lighter in quality. Sheet metal processing by cold processing technology, it has a relatively large strength, very hard. In addition, sheet metal is iron and steel, which has good electrical conductivity through current. And the price is better than other steel processing methods.

Finally, we will introduce the main uses of the sheet metal processing products. Sheet metal processing has a wide range of applications. Sheet metal processing is a precise part of electronic appliances. It helps the field of communication and produces car body for automobile manufacturing. It is also applied to the manufacture of medical devices. In short, sheet metal processing has some very wide uses, which brings us many conveniences in our production and life.



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